Mattress Cutting as Part of the Manufacturing Process

Mattress cutting is an integral part of the process of manufacturing mattresses, whether this is for retail bedding or contract bedding purposes. The end result should always be a mattress that is comfortable to sleep on, and within a range of industries and applications, a mattress must also meet strict regulations and safety standards that are specific to the industry itself, such as bedding being used within a hospital will have a different scrutiny to those of a mattress for hotels or a home, domestic mattress. This is a look at how vital mattress cutting is as part of this entire process of designing and manufacturing mattresses for a variety of uses.

Importance of mattress production

Mattresses are a crucial part of everyday life. We all sleep for about a third of our life, and a bad night’s sleep can have a detrimental impact on both our physical and mental health. There are many different types of materials that are used within mattress manufacturing, such as foam, springs, polyester, and cotton. There are a few different stages to this, including the selection of the correct types of raw materials, right through to the packaging of the final mattress product. The end result must always meet the specific regulations and safety requirements for the application in question (such as hospital mattresses, contract bedding for hotels, and retail bedding for domestic use will all have different safety and comfort requirements). All must be durable and have that longevity that make them useful no matter where they are being slept on.

Stages of mattress manufacture

There are a few stages of mattress production, including:

Mattress cutting

The cutting of mattress fabric and creation of spring units is one method of mattress manufacturing. This is where the chosen fabric is cut into the size of the mattress that is required. Cutting machines are used to slice the foam sheets into the size and shape that is desired, with a specialist machine used to shape the foam to be later pasted on top or put together with the other mattress materials.

Spring coiling

For spring mattresses, coiled springs are carefully crafted  and are then fastened to a spring bed along the border wire. Specialist machinery is used to coil and attach the springs, an intricate process that precise and accurate. The attachment of coils to the spring units on the border help to make the mattress firmer.

Stitching and quilting

Adding another layer of padding to the mattress and stitching it together using specialist welding techniques, enhances the quality, comfort and durability of the finished mattress product. 

The entire process of mattress manufacture contains a set of designs and processes that require a steady and consistent approach. There are different industries that require the support from mattress manufacturers to provide them with robust, safe, and comfortable mattresses for a variety of applications,  such as mattresses for use within hospitals, care homes and medical settings, mattresses for domestic home use as retail bedding, as well as contract bedding where mattresses are required in great numbers for hotels. The best suppliers of mattresses utilise the latest technology to ensure that mattress cutting, and mattress production is completed with the highest, consistent standards.